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Using miniature gears, Ever-Power has designed and built exclusive, high precision mini gearboxes that cannot be found anywhere else. Our miniature gearboxes can be found in numerous configurations, including worm and wheel, cross axis helical, bevel, inline spur, and more. We are able to also provide custom micro gearboxes that are designed and created to meet your specific specifications.
E mail us for the mini gearbox the application requires, or request a quote on a customized micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Gear Drives | Mini Bevel Gearboxes
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Equipment Drives
Miniature Inline Spur Gearboxes | Micro Inline Spur Velocity Reducers
Micro Gearbox Options
Gearboxes are also called reducers, gear reducers, quickness reducers, gear drives, and gearmotors. All conditions can be used pretty much interchangeably. Please be aware that the links for our small gear drives include information on the full selection of frame sizes for that series or style.
Bevel Box Micro Equipment Drive
Our bevel package miniature equipment drives are application rated for the optimum balance of overall performance and cost. Torque could be balanced to meet up your RPM and operating life requirements. Light-weight with low backlash overall performance (less than 1°, with option of 1/2”).
Output torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input boosts to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high levels of thrust in a concise package. They provide an output shaft at 90° from the input, and are available in gear ratios from 1:1 to 40:1. Lightweight but Compact Worm Gearbox durable, with machined aluminum housings and hardened alloy metal gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: as low as ≤30 arc minutes
Rated for input boosts to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc minutes of backlash or better. Also known as “shaft to bore gearboxes,” these devices provide a single input shaft that protrudes from opposite sides of the housing; output is definitely a keyed bore. Standard single- and double-end shafts can be found and supplied with keys and retainer rings. An array of gear ratios and insight sizes are available to meet your needs.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Available in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and permanent lubrication. They provide two insight shafts on opposite sides of the body, with two result shafts perpendicular to the input shafts. Our mini 4 shaft worm equipment drives deliver high efficiency functionality with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: as little as ≈2°
Available with equipment ratios from 1:1 to 32:1
Rated for input speeds up to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes produce an output at 90° from the input. They deliver superior overall performance in an amazing array applications and are built with little footprints, making them well suited for functions where space is limited. They offer high efficiency with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: as low as ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power micro inline spur gear drives can be found in two frame sizes, and are rated for speeds up to 3,000 RPM. Aluminum housings and stainless gears and shafts make these inline spur gearboxes challenging and corrosion resistant, for your most demanding applications.
Result torque: up to 125 oz.-inches
Low backlash: as little as 15 arc minutes
Available with equipment ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature correct angle worm gear reducers deliver excellent performance with high efficiency, and show rugged building for challenging power transfer procedures. Available in three gear ratios (5:1, 10:1, 20:1), our compact worm gearboxes are built in extremely small footprints for applications where space is limited.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Compact footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power can engineer and produce a customized miniature gearbox to meet your unique specs. We can produce custom micro gearboxes in any configuration the application requires, with output torque levels as high as 900Nm. We are able to work from your gearbox designs, reverse engineer a preexisting unit, or assist you to develop an all-new design that provides the performance you need. Request a quote on a customized miniature gearbox or contact us to discuss your unique requirements.
The Ever-Power Advantage: Little is No Big Problem
Broadest selection of small gear reducers
Greased for life
Modifications and unique ratios available
Custom small gearboxes made to suit
Input & Output Shafts
Input and output shafts with drive essential and retainer rings can be supplied to your specs for any of our hollow bore miniature gearboxes. We provide a basic selection of one ended or double ended shafts to put together in these gearboxes. All gearbox shafts are supplied with keys and retainer bands.
For P and PF series worm and wheel gearboxes make use of our P/PF gearbox shafts.
For E series crossed axis helical gearboxes use our E gearbox shafts.
For F series spur gearboxes, contact our program engineers to discuss your particular needs.
We provide a broad selection of misalignment shaft couplings in in . and metric bore sizes. In . and metric precision surface shafts are available from stock.
Die-cast zinc casing – Various models for hand operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Ideal for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide range of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 are not self locking, all the ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Immediate coupling between servo electric motor and worm gear is among the essential strengths of EP worm gearmotors, which combine DC engine technology with exceptional toughness and wear resistance. Engine and gearbox are designed as one single, compact unit. Thanks to their reduced current pull, these gearmotors deliver more accurate control of working temperature and higher performance.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Selection of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear lead screw / ball screw adapted to your flexible modular concept.
Based on this we can select a wide selection of regular customizations to meet the requirements of varied properties that are essential for each application.
If your application requires a gearbox with some special property such as for example small dimensions or low weight with regards to power, high efficiency, quiet and vibration-free operation, long life, high resistance to vibration, pressure or temperature, integrated linear screw, or a mixture of such properties, our product range with an increase of than 1000 different standard gearboxes is probably a good begin to be able to deliver something that stands out in your favor.
Small gearboxes are high-quality gearboxes for regular drives. The electric electric motor is integrated with the gearbox right into a single unit (the first equipment is directly on the motor shaft). Separate gearboxes for connection to conventional IEC motors may also be supplied on request.
Due to the complexity of the gearboxes’ configuration, they cannot be purchased in our e-shop. Our professionals will be pleased to help you create your selection. We will be happy to send you documentation or style a suitable set directly, on ask for.
VANE MOTORS WITH GEARBOXES
Combinations feasible with all our vane motors
ATEX combinations possible
Stainless steel options possible
Special wishes possible
Ever-Power worm gearboxes have earned a popularity to be a business benchmark worldwide. Our achievement originated from our relentless drive for quality with state-of-the-artwork technology, all and will be offering worm gearboxes are inexpensive prices. High flexibility accorded through a broad choice of mounting choices, shaft configurations and motor interfaces, makes the Ever-Power worm gearbox the default choice for the sector. The helical-worm and the double-worm edition, with or without the torque limiter, soon add up to the advantage, creating a highly versatile drive system.
Ever-Power Worm gearboxes provide high torque with low quickness gear ratio. Being simple and compact in design, these gears can achieve higher gear ratio compared to the helical gears. These worm reduction gears having screw type qualities act like helical gears, but its helix angle is typically comparatively larger) and its own body is generally quite lengthy in the axial path. The gears in these gearboxes can be right or left-handed dependant on the purpose.
Mounting option include universal housing, part flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (solitary or dual), with torque arm or torque limiter.
Top Quality Geared Motors. Ever-Power gearboxes and geared motors will be the electro-mechanical key components for low backlash, easily running and highly dynamic drive systems.
Our high-performance gear units are designed to withstand the toughest industrial applications.
The gear housings are machined on all sides and invite diverse mounting positions and applications, producing them much sought after in the industry. As a result our geared motors are often to be found within our customers own devices.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design supported simply by FEM (Finite Element Method). This tooth geometry guarantees optimum rolling get in touch with under load.
The special tooth root design in combination with tooth helix angle, tooth depth, the components used and surface finish maximizes load capacity. This high gearing capacity allows smaller tires to be used for the same torque, and smaller gears with outstanding power density also increase reliability. Ever-Power geared motors are consequently incredible space savers.
Gearing manufactured with such micro-geometric accuracy allows the gearing play necessary for troublefree rolling contact to be substantially decreased and therefore the gear backlash to be minimized.
Double chamber shaft seals developed by Ever-Power are utilized as standard in parallel shaft, shaft installed and helical worm gears for a high level of tightness.
Ever-Power’s modular gear technology meets the requirements of advanced drive systems:
Excellent power density
Diverse mounting options
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are created for those more demanding applications where compact size, high torque, high ratio, low backlash, low noise and long lifetime are required. Offered in 9 sizes, these worm gearboxes could be supplied with free input shaft, with hollow bore input shaft and motor flange, and double decrease combination units for slow swiftness applications. Using cast iron housings, top quality bronze alloy worm wheels and extended life bearings, reliability and performance are the key top features of this range.
High Precision Right Angle Transmission
WIDE RANGE Of Ratios
Special Surface Treatments
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