Solitary reduction worm gearing offers high ratio reduction with few moving parts in a close-coupled compact drive. The right angle set up of driving-to-driven machine takes a the least space. Input and result shafts can be extended in either or both directions in horizontal or vertical arrangements adaptable to any mounting requirement. Efficient electric motor speeds are decreased to slower speed requirements of several industrial machines in a single reduction.
Product Features
Ratios 5:1 to 70:1
Hollow & Solid Output Shafts
Vertical & Horizontal Mounting
Fan Cooled (Standard)
Motor Mounts (C-Encounter Adapters or Scoops)
Cast Iron or Metal Housings
Products
The exclusive use of the involute Helicoid Thread form (with departing side contact) on the worm and gear offers high efficiencies, and lengthy service life. The hardened surface and polished alloy steel worm develops a easy, work hardened surface area on the bronze gear. Because of this worm gears put on in and improve with extented service while other gears are deteriorating. Ever-Power offers a broad collection of model configurations, sizes, ratios, and components from our standard products.
Fabricated Designs
If your application involves serious shock loads or possible housing damage from external sources (as in steel mills or mobile equipment applications) Ever-Power can provide fabricated steel housings with up to a 48″ center distances. Fabricated housings provide optimum rigidity and strength that allows the transmission of higher horsepower levels than are possible with regular cast iron devices. Extra heavy side plates connect the worm and gear shaft bearing facilitates, assuring proper meshing of the gear under all load conditions. In smaller sizes, fabricated metal reducers are interchangeable with Ever-Power standard cast iron reducers.
Custom Designs
Ever-Power can provide custom quickness and reversed engineered reducers for your application, be it a fresh project or a primary drop-in alternative to a competitor’s rate reducer. Fabricated metal reducers enable Ever-Power to complement a competitor’s footprint, centerline, and shaft height allowing a direct drop-in substitute saving the customer time and money.
Long – Quiet Life
All worm gears in Ever-Power reducers are produced from phosphorous bronze. Our style also incorporates a hardened, surface and polished alloy metal worm. This combination develops a even, work-hardened mating surface area of the bronze gear which improves with prolonged service.
Worm gearing is a course of gear reducers that utilizes correct angle, nonintersecting shafts. This form of reducer provides smooth and quiet operation and allows for the possibility of large rate reductions. These gears are available from stock in a wide selection of ratios, from as low as 4:1 up to 3600:1. The compact design and structure allows worm gear reducers to be positioned in a relatively small space. Thus, very high reductions in a limited package size can be achieved with this configuration. Our worm gear features the constant sliding tooth actions between worm and the teeth. This increases the tolerance for weighty loads and shock loads. Worm gear drives provide users high reducing convenience of relatively low cost in comparison with some other types of gearing.
The utilization of worm gearing extends across many industries including food, beverage and grain and has many applications. Some applications that utilize worm gearing are: conveyors, mixers and bucket elevators.
Ever-Power worm gear reducer gearbox series foundation on years of encounters uses designed teeth surface area with unsurpassed torque transfer performance with great performance, efficency and cost.Worm gear system transmits power through sliding contact, leading to extremely low vibration , sound, little backlash and self-locking property
-Housing:One time we casting creats great rigidity for serious impacts. Outer cooling fins and inner lubrication oil diversion channel design to increase heat dissipation.
-Worm Shaft: Manufactured with Carbon alloyed Metal S45C or SCM415, precison machined and carburized to HRC45 or HRC60, then for precision tooth grinding to make sure maximum contacting.
-Worm Wheel: Manufactured with Carbon alloy ALBC2, teeth are machined by precision CNC hobbing machine to sustain high impact.
A worm equipment reducer is one kind of reduction gear box which contains a worm pinion input, an output worm gear, and features a right angle output orientation. This type of reduction gear box is generally used to have a rated motor quickness and produce a low speed result with higher torque worth based on the reduction ratio. They often times can solve space-saving problems since the worm gear reducer is one of the sleekest reduction gearboxes available due to the little diameter of its output gear.
worm gear reducerWorm gear reducers are also a favorite type of rate reducer because they provide the greatest speed decrease in the tiniest package. With a higher ratio of speed reduction and high torque output multiplier, it’s unsurprising that lots of power transmission systems utilize a worm equipment reducer. Some of the most common applications for worm gears are available in tuning instruments, medical tests equipment, elevators, protection gates, and conveyor belts.
SW-1 and SW-5
Torque Transmission offers two sizes of worm equipment reducer, the SW-1 and the SW-5 and both can be found in a range of ratios. The SW-1 ratios include 3.5:1 to 60:1 and the SW-5 ratios include 5:1 to 100:1. Both these options are manufactured with durable compression-molded glass-fill polyester housings for a durable, long lasting, light weight speed reducer that is also compact, non-corrosive, and nonmetallic.
Features
Our worm gear reducers offer a choice of a solid or hollow result shaft and feature an adjustable mounting position. Both the SW-1 and the SW-5, however, can endure shock loading better than other decrease gearbox styles, making them perfect for demanding applications.
Rugged compression-molded glass-fill polyester housing
Light-weight and compact
Non corrosive
Non metallic
Range of ratios
SW-1, 3.5:1 to 60:1
SW-5, 5:1 to 100:1
Grease Lubrication
Solid or Hollow output shaft
Adjustable mounting position
Worm Gear Reducers also known as worm gearbox or worm acceleration reducers. Worm equipment reducers are used for speed reduction and increasing the torque for electric powered engine drives. You can decide to mount your NEMA engine to the reducer by using the NEMA C face flange or use a coupling. If you need a coupling for the result or input shaft observe our coupling section for selecting a coupling. We offer four assemblies left hands and right hands and double output shaft and shaft input and shaft result. Interchangeable with most worm gear manufactures. Find data sheet in product overview for diamensions. If you don’t see your type, make sure you Contact Us.
8 Ratios Available from 5:1 to 60:1
7 Gear Box Sizes from 1.33 to 3.25″
Universally Interchangeable Style for OEM Replacement
Double Bearings Applied to Both Shaft Ends
Anti-Rust Primer Applied Inside and Outside Gearbox
Shaft Sleeve Protects All Shafts
S45C Carbon Steel Shafts
Flange Mount Models for 56C and 145TC Motors
Ever-Power DDVM series triple-reduction worm gear swiftness reducers are available in ratios from 5000:1 to 175,000:1 and center distances from 7” to 20” (larger sizes on request). Output torque ranges from 33,000 in lbs. for the 7” CD DDVM-70 to 582,900 in pounds for the DDVM-200. Mechanical HP insight requirements are from 0.09 HP for the 175,000:1 7 in CD reducer to 6.25 HP for the 5000:1 20” CD unit. These reducers can be found in four configurations: horizontal, vertical, shafted, and shaft installed.
These reducers are well suited for water/waste-water devices drive applications such as thickeners and clarifiers, which require a vertical down shaft. Other available configurations also make Ever-Power triple reduction reducers perfect for use on mixers, elevators, solar power panels, astronomical telescopes, indexing tables, hoists, conveyors, or various other process or components handling systems where huge torques/slow speeds are needed.
These reducers are also obtainable with a helical primary reduction stage and so are termed the HDVM series
Product Features
Ratios 5000:1 to 175,000:1
HP from 0.09 to 6.25.
Output Torque to 583,000 in lbs.
Output RPM only 0.01 with a 1750 RPM input.
Ideal for ultra-slow acceleration, high torque applications
8 Ratios Available from 5:1 to 60:1
7 Gear Box Sizes from 1.33 to 3.25″
Universally Interchangeable Style for OEM Replacement
Double Bearings Applied to Both Shaft Ends
Anti-Rust Primer Applied Outside and inside Gearbox
Shaft Sleeve Protects All Shafts
S45C Carbon Metal Shafts
Flange Mount Models for 56C and 145TC Motors
Description
The HDR Series worm equipment reducers are found in low to moderate horsepower applications to lessen speeds and increase torque. Worm gear reducers are available in direct or indirect drive, direct drive versions are 56C or 145TC flange mount with either right, left or dual result shafts or a hollow bore output. The indirect drive versions are shaft input-shaft output boxes for make use of with sprocket or pulley drive systems. They provide an effective low priced solution to speed decrease and improved torque, with higher tolerances for shock loading than helical equipment reducers.
In order to decide on a gearbox speed reducer, you will need to determine the mandatory torque and support factor for the application. Click on “Specs” above for a table that will aid in identifying the service factor. For service factors above 1.0, multiply the required torque by the assistance factor.
Our regular 700 Series – the heart of Ever-Power speed reducer product line – has been serving industry reliably for over 40 years. Its tested modular design has set the industry standard for overall performance and is the most imitated item in today’s worm gear speed reducer marketplace. But why settle for a knock-off when you’re able to have the initial – from Ever-Power.
Specifications
11 basic one reduction sizes
8 basic double reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow result shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow result bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in share)
Product Features
The 700 Series’ large oil reservoir provides efficient heat dissipation and lubrication for longer operating life.
Its multi-position mounting versatility allows for installation in practically any position.
Housings are straddle-milled, best and bottom, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged casing, fabricated of fine-grained, gear-quality cast iron, provides optimum strength for maximum durability, in addition to greater precision during worm and gear alignment.
Ever-Power 700 Series high-strength bronze worm equipment is straddle mounted between heavy-duty tapered roller bearings to increase thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel output shaft assures convenience of high torque and overhung loads.
Pipe plugs allow easy fill, level, and drain in virtually any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal existence.
Both 2D and 3D CAD drawings are available in our eCatalog.
TheIncreased Quality! Industrial Rated! Inexpensive!One-piece gearcase, without external ribs, is made of close-grained cast iron and provides for rigid gear and bearing support. It also offers excellent high temperature dissipation.Double lip, spring-loaded seals protect from oil leakage and prevent dirt from entering.Stepped shafts with oversized ball andtapered roller bearings.Carbon metal shafts for greater strength.High tensile strength cast bronze worm wheel and hardened and surface alloy steel worm made intregal with the shaft for long and trouble-free life.Oil sight gauge for ease of maintenance (not available on sizes 25 and 34).Factory oil stuffed.Every device test run prior to shipment.Universal mounting with bolt-on ft.Highly modifiable design.All of this at substantially cheaper prices than you have already been accustomed to paying for reducers of lesser quality. Less